Shuttle loom diagram The picking are completed by shuttle at shuttle loom. Assume that the shuttle moves through the shed during the dwell period of the shedding cam. 3. Figure 6: Lakshmi Ruti C mechanical take-up motion. Projectile looms insert the weft thread using The shuttle less looms are good examples. Textile Hide Parts R25 Brake Spring Leather. Thanks to 3D weaving, there are almost no limits to this technology in the production of textiles. Shuttle weft insertion is performed on shuttle looms, which have been used for centuries to make woven fabrics. Looms, even manual ones, are complicated machines, with many moving parts, and I found This guide explains the different shuttle types. The second kind is often described as an automatic loom, but, except for shuttle replenishment, it is no more automatic in its operation than the Find the perfect fly shuttle loom stock photo, image, vector, illustration or 360 image. 23. Therefore, you want to have really tight tension to support the boat and keep it from slipping through the bottom layer of the shed and crashing. It provides details on their working principles, specifications, suitable applications, advantages and disadvantages. Swedish loom. 19” in height. Some key drawbacks of conventional looms include large shuttle mass wasting energy, unguided shuttle flight causing damage, and varying shuttle mass affecting weft tension. Our PLC-controlled looms meet every requirement with flying colors. The shuttle is big and heavy in weight. This comprehensive guide examines their evolution, technological differences, operational efficiencies, and market impact. These include: 1. from publication: Influence of high-performance yarns degradation inside three-dimensional warp interlock fabric | During the Also, the shuttle loom is the most common loom set up in the industry among all of the looms types. Shuttle Loom Weaving: Benefits for Critical Use Take a look at the different methods of manufacturing for critical use webbing in our free resource. Woolman and Textile - Weaving, Knitting, Looms: Modern looms still weave by repeating in sequence the operations of shedding, picking, and beating in, but within that framework there has been considerable development during the 20th century. English Yarn Colour Packs Bobbin Lace & Tatting Embroidery & Cross Stitch Knitting & Crochet Macrame & Knotting Table & Floor Loom Weaving Tapestry & Modern Loom Weaving Fig 2. warp side as indicated in the diagram. Hand looms yield less production compared to power loom. E. This is a two-harness loom in which adjacent We offer various models of Circular Weaving Looms that can cover all common sizes of jumbo bags. In 1895, many looms, all driven by Weavers beam:This is also known as warp beam. The shed is the vertical space between the raised and unraised warp yarns. This holds the filling or the filling yarn and is passed backwards and forwards across loom. 90" in diameter. Reed or Batten. That loom Semi Auto Shuttle Looms is Totally new technology shuttle looms specially design for next generation weaving and excellent weaving technology Rapitex Looms D Colony, Ahmedabad 329,ROAD NO. The document provides diagrams of loom parts and motions to illustrate how yarns are interlaced to form woven fabric on the machine. Flying shuttle showing metal capped ends, wheels, and a pirn of weft thread. Drive to sley; Module6. of individual loom/looms on the network on a daily, weekly or The high performance circular looms monthly basis. In addition, the shuttle sometimes Lab Report Name: Study on gearing diagram of plain power shuttle loom and calculate the Tappets are generally used for heald shedding. BC in Egypt, where the weaver would sit in a pit with their legs and use foot pedals to open the warp threads for the shuttle. Post a Question. The loom timing is presented by a diagram termed as “Loom Timing Diagram”. The schematic diagrams of bottom closed shed and center closed shed are Fig: Loom timing diagram. The essential downtime etc. Commercially manufactured shuttle-less looms are generally classified based on the type of carrier and its passage across the shed. M. However, over the past three decades, shuttle-less looms have taken the lead position in weaving machinery. British Patent GB 515/1730 . Blending rich historical narratives, technical comparisons, real-world examples, diagrams, and data-driven insights, On shuttle looms, the weft stop motion is commonly known as the weft fork mechanism and is either located at the side of the loom (between the selvedge and the entrance to the shuttle box) or in a cut-out space. There are two types of power looms: shuttle and shuttleless power looms. Shuttle looms and shuttleless looms represent two pivotal eras in textile machinery. •Shuttleless looms eliminate these problems by placing the cone of yarn at the TW Projectile Loom Parts Double Cam Wheel. It describes the major components of shuttle looms like the warp beam, whip roll, lease rods, heddles, harness, shuttle, reed, temples and cloth roller. Sulzer Loom TEK332E Weaving Technolojy II, Prof. The new shuttleless machines are simply called ″weaving machines″, this term implying looms working without the What is a loom? Loom is a fabric weaving machine that is used to produce woven fabric by means of the insertion of warp and weft yarn with a mechanical device. Definition of Loom. Fabric selvedge; The main function of the loom is to weave clothes. It travels along the wooden sley race and passes between the top and bottom layers of the warp sheet. 68 million in 2019 to 1. Secondly, it is suitable for low scale production types industry. 21. 1(c)). These looms are designed to weave light to heavy fabrics suitable for the variety of end applications. British Patent GB 542/1733 sources : wikipedia. The shuttle makes numerous continuous passes back and forth with that single The document provides diagrams of loom parts and motions to illustrate how yarns are interlaced to form woven fabric on the machine. Some of them are: Back strap loom; Warp weighted loom; Draw loom; Handloom; This document discusses drawbacks of conventional shuttle looms and advantages of shuttleless looms. 065 m. Ginning, opening, cleaning, carding, combing, drawing, spinning, winding, warping, sizing, beaming are the process prior to weaving. (http Shuttle or a Loom. High noise during weaving; Warp breaks in crease for the shuttle; Shuttle flies from the shed and can cause accident; Production rate is lower than shuttle less loom; Abstract:Shuttle Loom is one of the oldest machineof weaving for fabrics. If your tension is tight enough, you can throw a shuttle across Motions of loom 3 6. Taking the revolution of the crank-shaft as 360° and the beat-up position as 0° the start The document discusses the parts and mechanisms of shuttle looms and tappet looms. Shuttle looms are the oldest type but are slow and noisy. Our shuttle tape looms combine tradition with the latest technology. The weight of the projectile is only 40g while the weight of the shuttle is The shuttle loom is the oldest type of weaving loom which use shuttle that contains a bobbin of filling weft Free body diagram of the crank rocker mechanism Arc length for different fixed position of joint rod between oscillator and oscillating lever Assume, this mechanism as line diagram as discussed in chapter 3 (Kinematic Projectile weaving machine is a shuttleless loom method for filling yarn insertion using a small metal device resembling a bullet in appearance Weft is withdrawn from the package through a tension device, weft tensioner, shuttle feeder, scissor, and weft end gripper. It is suitable for weaving up to 8 heald shafts. RING ROAD,, GIDC, ODHAV,,AHMEDABAD 96, Karunasagar Estate, Near 17 Shuttle Loom Disadvantages Shuttle loom needs a pirn-winding (to re-supply the weft yarn in the shuttle). The shuttle enters a shuttle box fitted at either end of the loom, after passing through the warp shed. Weaving Machine Belt R35 Roll Cloth Tape. Weavers beam holds certain length of yarns, which is located back of the machine and it is controlled so that it releases yarn to the weaving area of the loom as needed. Therefore, it is very important to know how many parts a shuttle loom. Illustration of shuttle weaving loom. Until the invention of the flying shuttle, weavers had thrown the boat shuttle through the open shed with one hand, caught it in the other, and, after forming the counter shed and beating in the Weft tread, thrown the shuttle back Flying shuttle looms are still used for some purposes, and old models remain in use. Leaky in their center of a round Fletcher Industries is the leading business in commercial weaving looms, industrial weaving shuttles and, Ratera braiding in the US. The dobby loom is suitable for figuring upto 40 heald shafts and the jacquard is suitable for elaborate designs running to several picks. Shuttle looms have been the traditional machines for weaving, and are still widely used around the world today, especially in developing countries. After completing two rounds on warp side he takes one round on cloth side of loom Secondary motions of loom : Let-off motion:This motion delivers warp to the weaving area at the required rate and at a suitable constant tension by unwinding it from a weaver’s beam. In previous looms, the shuttle was thrown, or passed, through the threads by hand, and wide fabrics required two weavers seated side by side passing the shuttle between them. Among the shuttle looms, the tappet loom is the simplest. 5HP Power Loom Machine, Semi Automatic Power Loom Machine and Super High Speed Jacquard Loom offered by Paramount Looms Private Limited, Surat, Gujarat. weave tubular or flat fabric from PP or HDPE tapes. 1 with a carriage illustrated as being positioned upon the loom reed; Fig 3. 26. It outlines the key stages of development including the fly shuttle loom, power looms, semi-automatic looms, and modern shuttle-less looms. Read less. 2; and Fig 4. The start and end of events are influenced by loom type, fabric width and fabric type . Several new types of loom have come into industrial use, whereas older types have been partially automatic. In the mid-twentieth century, shuttleless weft insertion started to emerge. 9) Calculate the loom speed (PPM) if loom width is 150 cm, shuttle The shuttle and bobbin were integral parts of weaving on a loom. There are many types of looms are available in this era. The loom is therefore slow in speed and noisy in operation because of the dynamic problems created by picking and checking mechanisms. The shuttle is big and heavy and the machine speed is low and noisy to operate. The filling thread is wound on a bobbin which sets into the shuttle or bobbin container. This loom presents the advantage to be simple to make. Colonial loom. It includes diagrams of the machine's Despite being economical and easy to use, shuttle Looms have some major drawbacks that force the modernization of the Weaving Industry. It was invented by John Kay in 1733. The basic mechanisms and motions of weaving are described, including primary, secondary, and tertiary motions. Based on the weft insertion method, weaving looms can be divided into two types. In rapier weaving, a flexible or rigid solid element, called rapier, is used to insert yarn Rapier machines weave more rapidly than most shuttle machines but more slowly than most projectile machines. Fig. | 3D | ResearchGate, the In automatic shuttle looms the standard and change wheels are dispensed with instead levers are used to change pick density. Loom patrolling 10 breakage of a large number of threads when a shuttle is trapped in the shed. These systems can also process high-performance fiber materials such as glass fibers When using a boat shuttle on a rigid-heddle loom, you are passing the yarn across the warp, not across a piece of wood. However, due to the shuttle's large size and weight, and the repeated picking back and forth, shuttle looms have big vibrations, noise, high energy Download scientific diagram | Essential parts of a loom: a-weaver's beam, b-back rest, c-healds (heddle), dheald frames, e-shuttle weft yarn, f-cloth beam, g-reed and h-woven cloth. It describes the classification, types, and working principles of various weaving machines like shuttle looms, shuttleless looms (water jet, air jet, Drawbacks of a conventional shuttle loom; Module2. II. 2 : Fully guided solid carrier; 3. Textile Loom Leather Part R17 Hammer Belt. The timings of most of the events in the loom cycle are governed by the position of the reed and thus the sley. Provide details on what you need help with along with a budget and time limit. When the shuttle has almost reached the other side of the loom, the shed begins to close as the These unconventional loom are generally referred to as “Shuttle-less looms”. • High noise during weaving • Warp breaks increase for the shuttle • Shuttle flies from the shed and can cause accident • Production rate is Other articles where shuttle loom is discussed: textile: Modern looms: ) Shuttle looms fall into two groups according to whether the shuttle is replenished by hand or automatically. Until the invention of the flying shuttle in 1733, most cloth Shuttleless looms eliminate the need for a shuttle, which is the component responsible for carrying the weft thread across the loom. Take-up: This motion draws fabric from the shaft. 13 shows a schematic diagram of a single cylinder single-lift jacquard [7]. The bobbin carried the weft or filling yarns, which unspooled and interlaced with the warp yarns (stretched on the loom) to make the cloth as the weaver passed the shuttle from side to side, hand to hand. It describes how these components work together to form fabric by interlacing the warp and weft threads. Timing Diagram of Shuttle Loom: All the basic motions namely shedding, picking and beat-up are synchronized in a loom for its proper working. Thirdly, it is easy to operate. 5, NR S. shuttle loom has a low Figure 1. Fly-shuttle hand looin. The passage of materials through a typical loom is also illustrated in a Shuttle Loom Neepa M. In this paper, automation of shuttled power loom is proposed. The common patterns are plain weave, twill weave, satin weave (has a number of The shuttle loom is the oldest type of weaving loom which use shuttle that contains a bobbin of filling weft thread that pass through the warp and return back to its original position. Shedding is the raising of the warp yarns to form a shed through which the filling yarn, carried by the shuttle, can be inserted. 45 kgs. Lastly, spare parts are available in the market. Speed and versatility have been the main thrust of the developments. ShuttleBox Manufacturer of Shuttle Loom Machine - Fully Automatic Power Loom Machine, 0. Power Loom. Pit loom These could be further divided in to fly shuttle and throw Download scientific diagram | Picking Mechanism of shuttle Power Loom. This eBook explores the differences between Class 1, Shuttle Loom Weaving, and Class 1A, Shuttleless/Needle Loom weaving, as well as the advantages of Class 1 over its counterpart. The terms warp and It outlines the key stages of development including the fly shuttle loom, power looms, semi-automatic looms, and modern shuttle-less looms. Önder 5 HISTORY OF WEAVING Power Looms E. Available for both RF and RM licensing. 1 : Partially guided solid carrier; 3. Reed of a loom. The basic mechanisms and motions of weaving are described, including It discusses the basic components and functions of a loom, including the heald shaft, sley or lay, shuttle, shuttle box, picker, and reed. Fabric defects 9 9. As the shuttle passes back and forth through the warp shed, it releases thread from the bobbin and so forms the Download scientific diagram | Illustration of shuttle weaving loom. 25 m and reed width is 1. Modern looms have higher costs but allow for higher speeds, wider fabrics, and better quality control. As the shuttle passes back and forth through the warp shed, it releases thread from the bobbin and so forms the filling cloth. Not all modern looms use a shuttle; shuttleless looms draw the weft from a nonmoving supply. Projectile looms insert weft using a bullet-like Based on the weft insertion method, weaving looms can be divided into shuttle looms and shuttleless looms. on artigianato sardo Power loom at rs 75000 This substitution was continued in 2020, but the number of installed shuttle-less looms has shrunk for the first time from 1. Dr. 22. Manufacturer of Textile Shuttle Weaving Loom Parts - Loom Shuttle Picanol President Kove Draper Jurgens, Nylon Resin Shuttles For Semi Automatic Looms, Silk Loom Wooden Shuttle and Carpet , Jute And Woolen Loom Shuttle offered by A B C Corporation, Ahmedabad, Gujarat. Let off: This motion provides warp sheet to the weaving area at the required rate and under constant tension by unwinding it from weaver’s beam 2. Shuttle looms are cheaper but have disadvantages like requiring pirn winding, uncontrolled shuttle speed, and limited width. Shuttle looms fall into two groups according to whether the shuttle is moved by It includes diagrams of the machine's yarn path, needle beds arranged in a V formation, and cam carriage system. Disadvantages of shuttle loom: . THE METHODOLOGY from publication: Suppression of Vibration and Noise of Picking Mechanism in Power Loom | In textile Actually, the research work on the shuttle loom was dropped in the first half of the 70’s, with the arrival on the market and the prevalence of systems using for weft insertion other ways than the shuttle. Four-harness hand loom. In this type of loom, a shuttle, which carries the weft yarn wound on a quill, is transported from one side to the other and back. Japanese loom. Free Body Diagram of Beat-up Mechanism The system is in dynamic equilibrium under the action of these forces. We would like to determine the input The document discusses different types of shuttleless looms used in modern weaving, including projectile, rapier, and jet (water jet and air jet) looms. is a plan view of the carriage taken on the line 3–3 in FIG. A shuttle normally weighs about 0. 25. If the shuttle mass is 500 g, shuttle length is 0. The shuttle is batted across the loom Free body diagram of the crank rocker mechanism Specification of loom Crank radius (r2) = 0. The report describes the machine parts like the needle beds, yarn carriers, and different cams. Install the cam set onto the loom. 24. It can be enhanced by improving the speed of shuttle loom What is Projectile Loom? Projectile weaving machine or loom uses a projectile equipped with a gripper to insert the wept in the warp shed instead of a regular shuttle. Literature Survey Shuttle Loom is widely used in Indian Power loom industry due to its versatility to weave nearly all kind of fabrics. Drawbacks of Shuttle-Based Looms Despite being economical and easy to use, shuttle Looms have some major drawbacks that force the modernization of the Weaving Industry. Diagram of working parts of loom. A loom is a device used to weave cloth. The picking arm has released the projectile which How the shuttle loom works is simple in concept: warp yarns (the vertical yarns) are set in the loom, the pattern is programmed in, and a shuttle carrying the weft yarn (the horizontal filler yarns) is shuttled horizontally across the loom which is then beaten together with the warp yarns to begin creating the fabric. Download scientific diagram | MAGEBA shuttle rapier loom SL RTEC 1200/1 from publication: Experimental Investigation on the Bending Behavior of Weft Interlaced Multilayered Woven Fabrics for flying shuttle, Machine that represented an important step toward automatic weaving. On the modern loom, simple and intricate shedding operations are performed automatically Secondary motions like take-up and let-off are also discussed. This is inevitably a combination made up of steel wire rods set vertically in a frame. The size of the projectile is much smaller, 90mm long, 14mm wide and 6mm thickness. It is a frame that is found directly before of the Download scientific diagram | Woven tubular structure and schematic design of a needle loom (left) and a shuttle loom (right) [4] from publication: Aachen Technology Overview of 3D Textile End-feed shuttles (EFS) were introduced during the Industrial Revolution by way of the flying shuttle, which was part of the movement to speed up all operations of the weaving. com. All these process converge on loom. A shuttle loom is the chiefly conventional loom type. Skip to content FREE SHIPPING on yarn orders over $300 (AU) Phone Orders Welcome. 64 in View in full-text Similar publications Rapier loom is a shuttleless weaving machine. They are-Shuttle Automatic power loom machine at rs 850000 Power loom machine price, manufacturers & sellers in india Loom chittaranjan. 4 Shuttle Loom Designed for open mesh (leno On a shuttle loom, when the warp sheet has been divided into two parts and a shed is formed, a shuttle carrying the weft yarn in a package (called a cop or pirn) is thrown through the shed 1 by a picking mechanism (Fig. 1. The schematic diagram of a mechanical take-up mechanism used in an automatic shuttle loom is given in Figure 6 . 46” deep on . The pit loom leaves the weaver's hands free to pass the This lab report summarizes 3 experiments on the mechanisms of a conventional loom: 1) Studying the gearing diagram and calculating shaft speeds and gear teeth numbers. Power loom, power looms, powerloom machine, पावर लूम मशीन, विद्युतीय Pin by mirella t. Inspired by the Swedish looms Glymakra, widely diffused in Europe, this loom brings them important improvements, in particular concerning the back and front rollers. The shuttle loom uses traditional wooden shuttles or plastic shuttles for weft insertion. In the 1830s, there were some 100,000 shuttle looms operating in England. In addition, a new pirn must be inserted to the empty shuttle for continue operation. . 4. In 1895, many looms driven by electric engine were invented and in the beginning of 1930s, each individual machine was driven by an electric motor. Identification of reason of loom stop 7 7. The tappet, dobby and jacquard are warp patterning mechanisms. from publication: Influence of high performance yarns degradation inside 3D warp interlock fabric. This determines the timing of the picking mechanism which is Download scientific diagram | Illustration of shuttle weaving loom. Basically, the loom helps produce fabric from the weaver’s beam. They will let rats slide with a definite amount of room. Reed. It is a question one of our looms, type Scandinavian but realized in France in the years 1980-1985. about. For enhancing the working capabilities, the size and shape of the looms may vary but the basic structure of all types of looms are same. Machine drive and power consumption; Module5. shuttle, In the weaving of cloth, a spindle-shaped device used to carry the crosswise threads (weft) through the lengthwise threads (warp). Weavers knot 7 8. John Kay . decided to work on three kinds of warp interlock The shuttle loom is the oldest type of weaving loom which use shuttle that contains a bobbin of filling weft thread that pass through the warp and return back to its original position. This document discusses the development of looms from primitive hand looms to modern automated looms. Turn on the loom and observe the motion of the harnesses. For example, the reed must be on its way towards the back of the loom before the shed is large enough to admit the shuttle. The cam set controls the movement of the harnesses, which determines the pattern of the weave. Shedding. The document provides diagrams of loom parts and motions to Learning the loom. The Plan For the Weaving Loom – Front and Rear Rollers The front roller has three (A), which are 5. outlines different types of looms including hand, power, automatic and shuttle-less looms, and describes Shuttle weft insertion is performed on shuttle looms, which have been used for centuries to make woven fabrics. Karkar 2 1 Mechanical Engineering Department, Ahmadabad Institute of Technology, Ahmadabad-382481, India. Download scientific diagram | 3D weaving loom in action: The shuttle carries the weft yarn through the "shed" formed by the warp yarns, which pass through the openings in the comb-like reed that Lab Report Name: Study on yarn path diagram of shuttle loom. • High noise during weaving • Warp breaks increase for the shuttle • Shuttle flies from the shed and can cause accident • Production rate is Shuttle Loom. The diagram depicts the start and end of each primary event of different weaving motions. The basic purpose of any loom is to hold the warp. It can be operated at slow speed only compared to high speed of power looms. Patel 1, G. 75 m, then calculate the power requirement for picking in kW. The shuttle is batted across the loom and during this process; it Shuttle: Shuttle is the device used in weaving to carry the weft warn. 5. Questions are posted anonymously and can be made 100% private. Basic principle of the unconventional shuttleless system; Module3. The only problem with this machine is that the speed is low compared to the other weaving machines. P7100 Gripper Loom Adhering Magnet. inventors. Initial investment is very low compared to power loom. According to the number of shuttles (representing the number of weft yarns woven simultaneously during machine production), our Circular Looms are classified under three series – 6 shuttles circular loom, 8 Load the loom with the warp and weft yarn, making sure that the warp is under tension and that the shuttle is properly threaded. P. In the early 1800s, looms made of cast iron were operated by steam power. Whip roll (Bars of Back rest):This is a guide roller which directs the warp threads on their way to the lease • Draw a diagram of a basic loom, showing the key parts • Outline the warping and drawing-in steps • Explain why yarn sizing is required and how this is carried out of a simple shuttle loom are shown in Figure 11. Tappet is a Post a Question. Ribbon Loom Shuttle Side Wall Baffle & Nail. Influence of high performance yarns degradation inside 3D warp interlock fabric. Different technology uses for producing woven fabric. 3 : Basic concepts of fluid carrier; Module4. I have worked on a couple of looms that incorporated flying shuttles, and my article on the Weavers Delight Loom in Handwoven, March/April 2019 comes to mind. 6. Instead, shuttleless looms employ various mechanisms such as air jets, rapier arms, or projectiles to insert the weft thread, resulting in faster weaving speeds, reduced downtime, and Of the shuttle boxes, the four tiny boards are indented on all their length, in the groove measures . The carrier may either be fluid (or) solid and its flight may be guided, positively controlled (or) absolutely free. Figure 1 represents a Schematic diagram of a weaving loom (Long 2005). An important advantage of rapier machines is their flexibility, which perm it’s Bobbin and Shuttle. B. Basically there are two types of handloom: 1. Shuttle Clamp/Yarn Feeder/Disc Loom Parts. Loom is a machine or device which is used to produce woven fabric by interlacement of warp and weft yarn. Diagram of hand loom. Key components of modern looms discussed include weft accumulators, which help Functions of different shuttle loom parts Textile-o-mania: study on passage diagram of warp yarn through shuttle Power loom shuttle stand( premier type ) at rs 90/kg Advantages of shuttle loom: The advantages of the shuttle loom are as follow: Firstly, shuttle loom is more economical than shuttle less loom. To obtain minimum power consumption, detail analysis of To obtain minimum power consumption, detail analysis of other auxiliarymechanism called Picking, Checking, and Take-up, Beat-up, Let-off is required. by Jason Crawford ¢erdot; May 27, 2018 ¢erdot; 7 min read In my quest to understand textile production, and in the spirit of learning with my hands, I took a weaving class to learn how to use a handloom. The filling thread is wound on a bobbin which sets into a shuttle or bobbin container. Secondary motions of loom The secondary motions facilitate the weaving of fabric in a continuous way. Kay mounted his The shuttle which is made of wood passes from one end of the loom to the other. Fletcher designs and manufactures shuttle looms, winders, twisters, and shuttles for narrow and broadloom weaving applications. is a transverse sectional elevation taken on the line 2–2 in FIG. Frame loom 2. There are some kinds of weave pattern. 2 R & D A. is a plan view illustrating an apparatus for positioning a buffer for altering the loom reed in accordance The flying shuttle devised in 1733 by John Kay revolutionized the rhythm of work with the loom. Take-up motion: This motion withdraws fabric from the weaving area at the constant rate that will give the required pick spacing and then •The problems of shuttle loom are the weft yarns are placed inside the shuttle. org. Power loom 2. Cartwright invented the power loom in 1785.
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